Dall Mill (Pulse Mill) Cap - 30 Tpd

 Published On: Aug, 2015 |  Published By: EIRI Project Consultants | Format: PDF
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Dal milling industry is one of the major agro processing industries in India. Out of the total production of 13.19 million tones of pulse in the country, 75% is processed by these dal mills. There were about 2000 dal mills in the country in 1972. The numbers grew steadily to 6000 units in 1982, 12000 units in 1995 and 14000 units during the year 1999-2000.

Most of the dal mills in the country are concentrated in selected pockets of the country i.e. pulses producing areas such as Indore (MP), Jalgaon, Akola and Nagpur (Maharashtra) and in or near major consumption centres such as Kolkata, Mumbai, Chennai, Hyderabad and Delhi. The units are mostly traditional ones. They are capital intensive and energy sapping in nature. The dehusking efficiency in traditional mills is quite low. Moreover, the yield of dehusked and splitted pulses in traditional mills is about 65-70 % in comparison to 88-89% maximum potential recovery of splits.

Thus, there is excessive loss of pulse cotyleadons and embroyos in the form of brokens and powdered grains (5- 15%). The industry is also besieged with other problems such as low domestic availability of pulses, high block capital and working capital requirement and presence of large number of intermediaries in pulses procurement and marketing of finished products.

COST ESTIMATION

Plant Capacity 30.00 MT/day
Land & Building (1800 Sq.Mtr) Rs. 2.70 Cr
Plant & Machinery Rs 1.50 Cr
W.C. for 1 Month Rs. 5.76 Cr
Total Capital Investment Rs 10.12 Cr
Rate of Return 38%
Break Even Point 36%
INTRODUCTION
MARKET SURVEY
BEER GOES ON PASSAGE TO INDIA
FORMALITIES FOR SETTING UP BEER INDUSTRY
MANUFACTURERS OF BEER
LICENSING PROCEDURES
QUALITY IN FREE TRADE ZONES
MANUFACTURING PROCESS
PHASES IN ENZYMATIC BREAKDOWN OF PROTEIN
PROCESS FLOW SHEET FOR BEER
PLANT LAYOUT OF BEER
PLANT LAYOUT BARLEY MILLING SECTION
YEAST TANK, WASH TANK
PLANT LAYOUT OF PROCESS SECTION
FERMENTATION SECTION
PLANT LAY OUT OF THE FILLING SECTION AND COLD STORE
TURNKEY CONSULTANT FOR SETTING UP BEER PLANT
IMPORTED BEER MANUFACTURING PLANT AND EQUIPMENTS
COMPLETE PLANT SUPPLIERS FOR BEER PLANT
RAW MATERIALS SUPPLIERS
SUPPLIERS OF HOPS
LIST OF PLANT AND MACHINERY

APPENDIX A :

1.COST OF PLANT ECONOMICS
2.LAND & BUILDING
3.PLANT AND MACHINERY
4.FIXED CAPITAL INVESTMENT
5.RAW MATERIAL
6.SALARY AND WAGES
7.UTILITIES AND OVERHEADS
8.TOTAL WORKING CAPITAL
9.COST OF PRODUCTION
10.PROFITABILITY ANALYSIS
11.BREAK EVEN POINT
12.RESOURCES OF FINANCE
13.INTEREST CHART
14.DEPRECIATION CHART
15.CASH FLOW STATEMENT
16.PROJECTED BALANCE SHEET

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