Polypropylene Yarn Manufacturing Plant

 Published On: Aug, 2015 |  Published By: EIRI Project Consultants | Format: PDF
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The most important property of polypropylene is its versatility. It can be tailored to many fabrication methods and applications. Excellent chemical resistance, the lowest density, highest melting point (in the family of olefin fibers), and moderate cost makes it an important fiber in industrial applications. However, the poor dyeability and texturizability have limited polypropylene’s applications in conventional textile industry. With the introduction of fiber denier textured yarn its use in apparel sector is becoming inevitable along with its main outlet in the industrial sector.

When polypropylene was first introduced into the market in 1950s, the product is non crystallizable, which result in low melting point. With the introduction of isotactic commercial polypropylene a considerable increase in the crystallinity and melting point was achieved. Polypropylene has registered continued worldwide market share growth in recent years and it is predicated that consumption will still grow as polypropylene increasingly are used as substitution for other materials such as glass, metal, and some engineering plastics.

COST ESTIMATION

Plant Capacity 2000.00 KGS/day .
Land & Building (1500 Sq.Mtr) Rs 2.05 Cr
Plant & Machinery Rs 1.10 Cr
W.C. for 3 Months Rs 2.38 Cr
Total Capital Investment Rs 5.68 Cr
Rate of Return 24%
Break Even Point 54%
INTRODUCTION
USES AND APPLICATION
PROPERTIES OF FILAMENT YARN
PROPERTIES OF POLYPROPYLENE AND PP FIBERS
DETAILS OF POLYPROPYLENE FIBRE/FILAMENT YARN
STATUS OF INDIAN INDUSTRY
GRADES AND PROCESSABILITY OF POLYPROPYLENE YARN
USES AND APPLICATION OF PP FIBER
MARKET SURVEY
PRODUCTION IMPORT & EXPORT OF POLYPROPYLENE FILAMENT YARN
PRESENT MANUFACTURERS/SUPPLIERS OF POLYPROPYLENE YARN
MANUFACTURING PROCESS
TECHNICALITIES TO MANUFACTURE POLYPROPYLENE YARN
PROCESS FLOW DIAGRAM
TESTING METHOD OF FILAMENT YARN
TECHNOLOGIES AND THEIR EVALUATION IN POLYPROPYLENE YARN MANUFACTURING PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF RAW MATERIALS

APPENDIX – A :

1.COST OF PLANT ECONOMICS
2.LAND & BUILDING
3.PLANT AND MACHINERY
4.FIXED CAPITAL INVESTMENT
5.RAW MATERIAL
6.SALARY AND WAGES
7.UTILITIES AND OVERHEADS
8.TOTAL WORKING CAPITAL
9.COST OF PRODUCTION
10.PROFITABILITY ANALYSIS
11.BREAK EVEN POINT
12.RESOURCES OF FINANCE
13.INTEREST CHART
14.DEPRECIATION CHART
15.CASH FLOW STATEMENT

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